Customer Inquiry: Epi Silicon and GaAs on Glass
Inquiry:
We are looking for glass substrates (2″ or 3″) with an epitaxial Si layer
(thickness ~400 nm). I was wondering if this can be customized?
After considering further, it seems it might not be feasible to grow or deposit an epitaxial silicon layer directly on a glass substrate due to the lattice mismatch and other thermal/structural limitations.
Following additional discussion with my colleague, it appears that we only need to deposit a layer of amorphous silicon (a-Si) instead of epitaxial Si, due to its lower optical loss.
We would also like to check for another project: we are considering a layer of single-crystalline, undoped epitaxial GaAs (thickness ≈ 360 nm) on a fused-silica substrate (3″ or 4″). Would UniversityWafer be able to provide this, or should we request an MBE/MOCVD grower to perform the epilayer growth on a GaAs substrate and then conduct the wafer bonding ourselves?
UniversityWafer, Inc. Response:
“Let's try. Send us all your specs.”
Reference: #270980 for the result.
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Silicon Lattice
The silicon lattice constant defines the cubic unit cell dimension of crystalline Si — a foundation for understanding strain, mismatch, and epitaxial design. At 300 K, a = 5.431 Å. Knowing this value and its temperature dependence is critical for semiconductor device fabrication, wafer bonding, and heteroepitaxy on GaAs, SiGe, SiC, and GaN.
Did You Know?
- The Si lattice expands only about 0.01 % per 40 °C rise in temperature.
- GaAs is about 4 % larger than Si — creating tensile strain in heteroepitaxy.
- SiGe alloys tune lattice spacing between pure Si and Ge for strain engineering.
Quick Reference
- Structure: Diamond cubic (Fd-3m)
- Lattice Constant (300 K): 5.431 Å (0.5431 nm)
- Thermal Expansion: ≈ 2.6 × 10⁻⁶ K⁻¹
- Density: 2.329 g/cm³
- Bandgap: 1.12 eV (indirect)
Applications
- Designing strain-balanced SiGe devices
- Predicting GaN-on-Si mismatch and wafer bow
- Modeling SiC or sapphire heterointegration
- Optimizing crystal orientation for MEMS and photonics
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Silicon Lattice Constant
Silicon (Si) crystallizes in the diamond-cubic structure. The conventional cubic cell edge—its lattice constant—is a ≈ 5.431 Å (0.5431 nm) at 300 K. This parameter underpins interplanar spacing, diffraction, strain calculations, and lattice-mismatch estimates for heteroepitaxy.

Key Conversions
- 1 Å = 0.1 nm = 1×10−10 m
- Si a(300 K) ≈ 5.431 Å → 0.5431 nm → 5.431×10−10 m
Orientation & Planes
Wafer orientations (100), (111), and (110) describe the cut of the surface relative to the cubic axes; they do not change the bulk lattice constant. Orientation impacts surface atom density, oxide growth behavior, etch anisotropy, and device layout (flats/notches, miscut for step flow, etc.).
- (100): CMOS standard; square symmetry; convenient for lithography and oxidation.
- (111): Close-packed; used in MEMS and III–V/Si integration studies.
- (110): Useful for mobility/channel engineering and some MEMS etch geometries.
Temperature Dependence
The lattice parameter a increases slightly with temperature due to thermal expansion. Around room temperature, the CTE is on the order of ~2.6×10−6 K−1 (rising with T). For routine engineering, use a 300 K reference and apply a linear or tabulated CTE over your range; for precision epitaxy/metrology, specify the measurement temperature.
Interplanar Spacing & Bragg Example
For cubic crystals, interplanar spacing is dhkl = a / √(h²+k²+l²)
.
Bragg’s law: nλ = 2 d sin θ
.
Si Reflection | dhkl (Å) | 2θ (Cu Kα, 1.5406 Å) | Note |
---|---|---|---|
(111) | 5.431/√3 ≈ 3.135 | ≈ 28.4° | Strong fundamental |
(220) | 5.431/√8 ≈ 1.920 | ≈ 47.3° | Allowed in diamond-cubic |
(311) | 5.431/√11 ≈ 1.638 | ≈ 56.2° | Allowed |
(400) | 5.431/4 ≈ 1.358 | ≈ 69.0° | Allowed |
Selection rules: Silicon’s diamond-cubic (two-atom basis on fcc) exhibits systematic absences. Reflections like (100), (110), (210), etc., are forbidden; strong peaks include 111, 220, 311, 400, 331, 422….
SiGe Lattice (Vegard) & Strain
For Si1−xGex, an engineering estimate uses Vegard’s law:
a(x) ≈ (1−x)aSi + x aGe
(with a small bowing correction in precision work).
Example: at x=0.20, a ≈ 0.8·5.431 + 0.2·5.658 ≈ 5.476 Å → mismatch to Si ≈
(5.476−5.431)/5.431 ≈ +0.83%.
Thin SiGe on Si remains pseudomorphic (strained) below a critical thickness; above it, relaxation introduces misfit dislocations. Use a critical-thickness model (e.g., Matthews–Blakeslee) in process planning, and verify with HRXRD/RSM.
Lattice Mismatch Examples (to Si)
Approximate comparisons at ~300 K using f=(afilm−aSi)/aSi:
Material | Lattice Constant (Å) | Mismatch to Si | Notes |
---|---|---|---|
GaAs (zinc blende) | ~5.653 | ≈ +4.1% | Buffers/compliant layers required |
Ge (diamond) | ~5.658 | ≈ +4.2% | Graded SiGe buffers common |
InP (zinc blende) | ~5.869 | ≈ +8.1% | Large tensile mismatch vs Si |
3C-SiC (zinc blende) | ~4.359 | ≈ −19.7% | Large compressive mismatch |
GaN (wurtzite, ahex) | ~3.189 (hex) | Anisotropic | GaN-on-Si uses engineered buffer stacks |
Exact values depend on temperature, composition (alloys), and phase.
Practical Wafer Ordering Notes
- Orientation tolerance: Typical spec ±0.5° (tighter on request). Miscut (e.g., 2–4° toward <110>) can aid step-flow epitaxy.
- Diameter & flats/notches: Conform to SEMI standards for 100–300 mm; indicate primary/secondary flat orientation if needed.
- Resistivity & type: CZ or FZ, p/n, and target ρ influence contamination and device behavior.
- Surface: SSP/DSP, epi-ready polish, oxide/nitride capping if required for handling.
- Metrology: Ask for XRD/RSM and thickness/roughness data if you plan lattice-sensitive epitaxy.
Metrology Notes
- HRXRD: lattice parameter, strain/relaxation, reciprocal-space maps for tilted/strained layers.
- Ellipsometry & AFM: thickness/roughness to support XRD modeling.
- TEM/EDS (advanced): interface quality and defect analysis in heteroepitaxy.